Short notes

Power Factor Correction Short Notes

A garment factory in Chennai running 50 kW of induction motors at 0.75 power factor lagging pays a penalty on its TANGEDCO bill every month — the metered kVA demand is 50/0.75 = 66.7 kVA, but if PF were corrected to 0.95, the same real power would demand only 52.6 kVA, cutting the demand charge significantly. Power factor correction is therefore both an electrical engineering problem and a direct cost-saving exercise, and the capacitor bank sizing formula is one of the most frequently tested calculations in Indian university power systems exams.

EEE

How it works

To improve PF from cos φ1 to cos φ2 for a load of P kW, the reactive power that a capacitor bank must supply is Qc = P(tan φ1 − tan φ2) kVAr. For P = 100 kW, PF from 0.7 to 0.9: tan φ1 = 1.020, tan φ2 = 0.484, Qc = 100(1.020−0.484) = 53.6 kVAr. Shunt capacitors are preferred over series because they improve PF at the load bus without risking ferroresonance. Synchronous condensers (overexcited synchronous motors on no load) provide continuously variable VAr and can both absorb and supply reactive power. STATCOMs based on VSC technology respond in less than one cycle and inject smooth reactive current without bulky capacitors.

Key points to remember

The BEE (Bureau of Energy Efficiency) mandates a minimum power factor of 0.85 for HT consumers in India; failure attracts a monthly surcharge of 1% of the energy bill per 0.01 drop below 0.85. Fixed capacitor banks are switched manually or by a timer; automatic power factor correction (APFC) panels use a PF controller IC (e.g., BCR series) to switch capacitor stages as load varies, maintaining PF above 0.95 continuously. Series capacitors are used on long transmission lines to reduce inductive reactance and improve stability, but they can cause sub-synchronous resonance (SSR) with generator shaft torsional modes — an important distinction from shunt correction. Leading PF caused by lightly loaded cables must also be controlled to prevent voltage rise.

Exam tip

The examiner always asks you to calculate the capacitor bank size in kVAr required to correct PF from a given lagging value to 0.9 — draw the power triangle showing S1, P, Q1 and S2, P, Q2, then state Qc = Q1−Q2 = P(tanφ1−tanφ2) before substituting numbers.

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